Considerations on High-Speed Converter PCB Design, Part 2: Power and Ground Planes.

QUESTION:

What are some important PCB layout rules when using a high-speed converter?

RAQ:  Issue 66

Answer:

Part 1 of this RAQ discussed why splitting AGND and DGND is not necessary unless circumstances within the design force you to make that choice. Part 2 discusses the design of a power delivery system (PDS) for the printed circuit board (PCB). Often overlooked, this task is critical for analog and digital designers working at the system level.

The PDS design goal is to minimize the voltage ripple that occurs in response to supply current demand. All circuits require current, some more than others and some at faster rates than others. A low-impedance power or ground plane with adequate decoupling and a good PCB stack will minimize the voltage ripple that occurs as a result of the circuit's current demands. For example, if a design has 1-A switching currents and the PDS has 10-mΩ impedance, the maximum voltage ripple will be 10 mV.

First, design a PCB stack that supports a large plane capacitance. For example, a six-layer stack may comprise top signal, ground1, power1, power2, ground2, and bottom signal. Specify ground1 and power1 to be close in the stack–separating them by 2 mils to 3 mils forms an inherent plane capacitor. The best part about this capacitor is that it is free; just specify it in the PCB fabrication notes. If the power planes must be divided, with multiple VDD rails on the same plane, use as much of the plane as possible. Don't leave voids, but be mindful of sensitive circuitry as well. This will maximize the capacitance for that VDD plane. If the design allows extra layers–from six to eight in our example–put two extra ground planes between power1 and power2, doubling the inherent capacitance in the stack given the same 2-mil to 3-mil core spacing.

With the perfect PCB stack, use decoupling at both the entry point where the power plane originates and around the DUT. This will ensure a low PDS impedance across the entire frequency range. Use a handful of capacitor values from 0.001 µF to 100 µF to help cover this range. It isn't necessary to sprinkle capacitors everywhere, and butting them right up against the DUT breaks all kinds of manufacturing rules. If these kinds of drastic measures are required, then something else is going on in the circuit.

Author

Rob Reeder

Rob Reeder

Rob Reeder was a senior system application engineer with Analog Devices Inc. in the High Speed Converter and RF Applications Group in Greensboro, NC. He has published numerous papers on converter interfaces, converter testing, and analog signal chain design for a variety of applications. Formerly, Rob was an applications engineer for the Aerospace and Defense Group for five years focusing on a variety of radar, EW, and instrumentation applications, and he was part of the high speed converter product line for nine years. His prior experience also includes test development and analog design engineer for the Multichip Products Group at ADI, designing analog signal chain modules for space, military, and high reliability applications for five years. Rob received his M.S.E.E. and B.S.E.E. degrees from Northern Illinois University in DeKalb, Ill., in 1998 and 1996, respectively.